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    Goals of Automation helping manufacturing Industry - Evolvous

    Goals of Automation in The Manufacturing Industries

    The manufacturing sector has been influenced by the changes in the economic and business climate following the COVID-19 outbreak, especially small and medium businesses. While new dangers and problems within the manufacturing sector have emerged as a result of technological improvements, you should be aware of them, so your company is ready to face them. Automation in Manufacturing Industries helping in several ways.

    It is reducing the need for human labor, resulting in lower production costs. In addition, it is improving product quality and consistency, and reducing scrap rates. Automation is also providing manufacturers with real-time data that can be used to improve production efficiency.

    Challenges affecting the manufacturing industries. 

    First Challenge: Lack of Skilled Labor 

    The shortage of skilled labour is one of the issues facing the industrial sector today, and it is one of several. Due to increased industry competition, skilled workers are not only hard to locate and hire, but also hard to keep. Robotic process automation is one of the best ways to address the shortfall, though. 

    Second Challenge: Smart Manufacturing 

    A cutting-edge method of manufacturing known as “smart manufacturing” automates some steps of the production process using robots, sensors, and other technology. In the course of manufacturing, there are numerous specialized activities that call for precise pressure, temperature, or position monitoring. A manufacturing company can greatly profit from this technology-driven strategy in this situation. 

    Third Challenge: Cybersecurity risks 

    Due to resource constraints, small manufacturers frequently outsource production, which necessitates periodic interactions with outside providers. In situations like this, outsourcing production to outside corporations faces its greatest threat from cybersecurity (37%) concerns. Vendors are typically given access to an organization’s network in order to obtain critical data regarding operational technologies, software, and other sensitive information. 

    These other parties can gather and preserve sensitive information since they are linked to your network. Hackers always search for gaps in a company’s cybersecurity, and if they gain access to your network, it will cause significant harm. 

    Top 5 Benefits of Automation in Manufacturing Industry - Evolvous

     

    Let’s now analyze the solution to these issues. 

    First Challenge: Lack of Skilled Labor: Solution 

    Find innovative online tools and software solutions to help you find and hire the best personnel. Be creative in your hiring practices. Being adaptable in your hiring strategy is also crucial. For instance, if a candidate has all the necessary qualifications but less experience than you were seeking, you should think about giving them an opportunity. To ensure that there is never a shortage of experienced workers, it is a good idea to vary your hiring process. 

    Using a learning management system (LMS) to help train your staff in the in-demand skills they need is another option. Your staff can also fill any talent gaps your company may have as they continue to advance their skills. 

    Second Challenge: Smart Manufacturing: Solution 

    You should determine the primary goal while you search for possibilities to apply smart manufacturing within your company. What issue am I attempting to address with smart manufacturing, you ask? For instance, are you hoping to lower production expenses or are you hoping to raise the caliber of the goods you produce?

    Once you have decided on your main goal, you should create a sound implementation strategy that considers your human and financial resources, your current infrastructure, the necessary skills, and cybersecurity precautions. It’s crucial to talk with your partners about any implementation issues you foresee. 

    Plan when to implement automation wisely as well. Only when your IT personnel and subject matter experts are available to assist with any challenges that arise can you adopt an automation approach. Therefore, make sure you have their cooperation and time before automating jobs. 

    Your organization’s budget is an additional important aspect to take into account before utilizing a technology-driven approach because hardware, like robotics, can be fairly expensive. 

    Third Challenge: Cybersecurity risks: Solution 

    You can find your company’s cybersecurity vulnerabilities by doing a security gap analysis. It entails a careful examination of network security policies and procedures to see if they adhere to accepted industry standards. You may create a strong cyber security strategy after determining the essential gaps.

    Next-generation firewalls can handle the majority of threats, but it’s always a good idea to have a second line of defence. Because they allow only approved users and programmes to access your data, endpoint security technologies and virtual private networks (VPNs) can be used to increase protection. 

    Here are some extra actions you may do to guarantee the quality of your cybersecurity strategy: 

    1. Inform your staff on identifying data breaches and adhering to fundamental cyber security policies and principles.
    2. On all of the computers in your company, install reliable security software that guards against viruses, malware, and other internet dangers.
    3. Check that the Wi-Fi network in your office is secured and safe.
    4. Establish user accounts for each employee and restrict physical access to your company’s computers.

    We selected some of the most compelling advantages and disadvantages of manufacturing industries automation.

    Read below and leave your thoughts in the comments section.

    Advantages of Automation in Manufacturing Industries: 

    1. When you move your workers from active, hands-on employment to supervisory responsibilities, you improve overall safety. 
    2. The accuracy and reproducibility of a machine’s work when it is programmed to complete a task repeatedly are far higher than those of human hands. The likelihood of human error is significantly reduced. 
    3. Automation only gets rid of monotonous, laborious, and boring clerical jobs. Of course, if we want to both “remove” these mindless chores AND develop MORE meaningful, difficult work that calls for critical thought, then this logic only acts as an “advantage” of automation. The idea is that, in the end, we are raising the standard of working conditions in general. 
    4. Labour shortages are lessened by automation. This point is particularly strong in the skilled trades because there is a shortage of qualified people who can fill the positions needed in modern factories, plants, and construction sites. 
    5. Compared to a workforce that is primarily made up of humans, automated technology can produce substantially bigger output volumes. 
    6. Employers will be able to avoid paying for things like payroll, benefits, health insurance, sick days, etc. with a reduced human workforce. 

    Disadvantages: 

    1. In a production facility, using automated machinery has a significant, hidden operational expense. Depending on what kind of manufacturing plant you have, the cost of the shift can range from thousands to millions of dollars. 
    2. Automation in production has only lately begun to be widely used. With new technology comes a world of unforeseen or unknown costs. repairs, monitoring, instruction, etc. 
    3. Your typical automated machine will use a motor to operate, which results in more pollution than hiring a person to do the work. 
    4. A machine can only accomplish what it has been designed to do, whereas an individual can execute a flexible array of duties. 
    5. Higher unemployment rates are the outcome of the automation of shop floor jobs, which affects your state or region. This greater unemployment rate may harm your standing with your local or state government if you are a dependable employer in the area. 

    I hope that after reading the article you can determine whether or not your industry is prepared for automation. Whatever your choice, you cannot escape the reality that in the current generation, automation permeates every aspect of life. Despite the numerous obstacles they face, small and midsize manufacturing businesses continue to play a crucial role in our economy.

    Small enterprises are shifting toward cutting-edge software solutions to take full advantage of the smart manufacturing trend. These clever tools can enhance present procedures, boost employee output, and raise the dependability and profitability of your manufacturing operations. 

    Thinking automation is the right move for you? Reach out to one of our experts today! Still not convinced then read our real time use case to understand how automation helped their business to grow. 

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